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How to Select the Right Butterfly Valve?

2025-05-06 10:22:38

A butterfly valve is a type of valve commonly used in fluid pipelines to isolate, regulate, or throttle the flow of media. Due to its simple structure, compact size, lightweight design, and fast actuation, it is widely applied in industries such as waterworks, chemical processing, petroleum, power generation, food and beverage, and pharmaceuticals.

 

Basic Structure of a Butterfly Valve:

 

Core components include:

 

Valve Body: A short cylindrical section that connects to the pipeline.

 

Disc (Butterfly Plate): A disc-shaped element mounted in the center of the pipe, resembling “butterfly wings.”

 

Stem (Shaft): Passes through the center of the disc and connects to the actuator.

 

Seat (Sealing Ring): Ensures sealing performance when the valve is closed.

 

Actuator: Manually (handle, gear) or automatically (pneumatic, electric) controls the rotation of the disc.

soft seal butterfly valve

Working Principle of a Butterfly Valve:

 

A butterfly valve operates by rotating the disc to control the flow of fluid—either stopping, throttling, or allowing full flow. The core mechanism is a “rotational–flow-blocking” action.

 

Simplified explanation:

 

The disc, like a circular wing, is installed at the center of the pipeline.

 

It rotates around an axis perpendicular to the flow direction (usually only requires 90° rotation).

 

The disc’s position determines the degree of flow passage.

 

Detailed Operating States:

 

Fully Open (0°)

 

Disc is parallel to the fluid direction.

 

Allows maximum flow with minimal resistance.

 

Suitable for full-flow applications.

 

Throttling (0°–90°)

 

Disc is angled relative to the fluid direction.

 

Smaller opening increases resistance.

 

Used for flow regulation.

 

Fully Closed (90°)

 

Disc is perpendicular to the fluid direction.

 

Blocks the entire passage, stopping the flow.

 

Sealing ring contacts the disc to ensure tight seal.

 

Key Components & Their Functions:

 

Component

Function

Shaft

Connects to the actuator and rotates the disc

Disc

Controls fluid flow or shutoff

Sealing Ring

Provides sealing performance when closed

Actuator

Drives operation: manual, pneumatic, or electric

 

Operational Features:

 

Fast opening/closing, requiring only 90° rotation.

 

Capable of continuous regulation or full open/close control.

 

Smaller and lighter compared to gate or ball valves.

soft seal butterfly valve

Butterfly Valve Classifications:

 

By Structure:

 

Concentric (Centerline) Butterfly Valve: Disc and shaft are on the same centerline. Simple structure, cost-effective, suitable for low-pressure systems.

 

Eccentric Butterfly Valve: Includes single, double, and triple offset designs for improved sealing—ideal for medium to high pressure applications.

 

By Sealing Material:

 

Soft-Seated Butterfly Valve: Uses soft materials (e.g., rubber, PTFE) for sealing. Good corrosion resistance, suitable for low temperature and low-pressure conditions.

 

Metal-Seated Butterfly Valve: Metal-to-metal sealing, suitable for high temperature, high pressure, and corrosive environments.

 

By Actuation Method:

 

Manual: For small-diameter or low-frequency operations.

 

Electric: Ideal for remote automation.

 

Pneumatic: Fast response, common in automated systems.

 

Features of Centerline Soft-Seated Butterfly Valve:

 

“Centerline” and “soft seal” are the two key characteristics of this valve type.

 

Centerline Design:

 

The disc’s axis, valve body’s flow channel centerline, and sealing surface centerline align concentrically.

 

Simplifies the structure and reduces manufacturing costs.

 

Promotes even wear on the sealing ring during operation.

 

Soft-Sealing Definition:

 

Uses elastic materials (e.g., rubber, EPDM, NBR, PTFE) instead of metal for the sealing surface.

 

Relies on flexible contact between the sealing ring and disc for tight closure.

 

Main Components and Materials:

 

Component

Material

Description

Valve Body

Cast iron, stainless steel, PVC

Withstands pressure and connects the pipeline

Disc

Cast iron, stainless steel, nylon-coated

Controls flow or shutoff

Sealing Ring

Rubber, PTFE

Provides flexible sealing and enhances performance

Shaft

Stainless steel, carbon steel

Transmits torque to the disc

Actuator

Handle, gear, electric, pneumatic

Controls valve actuation

 

Key Advantages of Butterfly Valves:

 

Advantage

Description

 Excellent Sealing

Elastic seat ensures tight fit and zero leakage under low-pressure conditions

Compact Design

Small footprint and lightweight—ideal for limited spaces

 Cost-Efficient

Lower manufacturing cost, economically viable

 Quick Operation

90° rotation enables rapid response

 Easy Maintenance

Simple structure; sealing ring replacement is convenient

 

Suitable Media:

 

Centerline soft-seated butterfly valves are applicable for the following common media:

 

Media Type

Suitable

Notes

Clean Water / Tap Water

Widely used in water plants and distribution systems

Sewage / Rainwater

Suitable for municipal drainage systems

Air / Ventilation Gas

Common in HVAC and ventilation pipelines

Food-Grade Liquids

Requires food-grade seals like EPDM

Weak Acid / Alkali

limited use

Material selection must match chemical resistance

Strong Acid / Alkali

×

Not recommended due to high corrosiveness

High-Temperature Media

×

Not suitable above 80°C (some PTFE types up to 120°C)

High-Pressure Media

×

Typically for pressures ≤ PN1.0~PN1.6 MPa

 

Applicable Conditions & Typical Applications:

 

Working Conditions:

 

Normal or low-pressure systems

 

Environments requiring tight shutoff or zero leakage

 

Applications needing quick open/close action

Butterfly Valve on Central Plains Irrigation Pipeline

Application Areas:

 

Industry / Scenario

Examples

Municipal Water Supply & Drainage

Waterworks, pumping stations, underground networks

HVAC Systems

Air conditioning pipelines, ventilation systems

Food & Beverage Processing

Piping control, CIP systems (with food-grade materials)

Light Industry & Environmental Engineering

Water treatment, recirculating systems

 

Limitations & Considerations:

 

Temperature Limitation: Not suitable for media >80°C;

 

Chemical Compatibility: Select sealing material based on specific media (rubber types vary in resistance);

 

Seal Aging: Seals may degrade or harden with prolonged use or corrosive media—periodic inspection and replacement needed;

 

Not suitable for high-pressure or high-frequency actuation systems due to increased wear.

 

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